An industrial gearbox is a system in which mechanical energy is transferred to a transmission unit. In other words, you can say that it’s an enclosed system that sends mechanical energy from one device to another. It’s used to increase torque when the speed is reduced.
To convert mechanical energy into compatible form, gearboxes usually modify their torque and speed. There’s a big difference between a standard gearbox and an industrial gearbox since the former needs a stable life and safety factors for the drives. An industrial gearbox can handle huge tasks at extremely high speed over a long period if we compare it with a mass gearbox.
Working of Industrial Gearbox
It wouldn’t be wrong if we say that all gearboxes have the same working principle. The direction of the input directs the rotation of the gears; also, the orienting gears are responsible for the direction of rotating gears. For example, if the initial gear is in a clockwise direction, so the gears will rotate counterclockwise. This principle is followed by several gears. Thus, the basic gearbox configuration depends on the input, output, and one stationary component.
Industrial Benefits of An Industrial Gearbox
An industrial gearbox is a fruitful system in many industries. It facilities mechanical operations. Following are the names of those industries which mostly use industrial gearboxes;
1. Sugar industry
2. Cement industry
3. Paper industry
4. Steel industry
How to Maintain Industrial Gearboxes?
As we know that every system requires regular maintenance. It’s a necessary safety rule so that the system can work for long-term intervals. Here are a few easy tips for maintaining industrial gearboxes;
The gearboxes must be placed in a safe area; therefore, store them in a dry place. Make sure you clean the storage area and machine. There should be no environmental factor that affects the machine. Clean the inspection ports of the gearbox just before you prepare a switch.
Get a gearbox tested, according to the thermal and mechanical ratings, suggested by the manufacturer. Industrial gearboxes are worked more than the prescribed specifications. Don’t use the machine at higher power, more than the required, so that it may weaken the equipment’s stability, life, and accuracy.
Regularly check the machine to ensure that the temperature doesn’t overheat the machine. The signs of overheating include discolored housing burned marks and a foamed glass. Furthermore, you can do a faster test. You’ll need to spray the water on the gearboxes and wait until it starts evaporating. After that, it boils or cracks. If the water disappears, the gearboxes become hot.
Use lubricant regularly; it’s one of the preventive keys of maintenance. Check the oil leakage and sight glass in the shaft seal. Oil leakage indicates that the seal cannot work properly and needs substitution.
The physical parameters of gearboxes may vary due to different manufacturers and types. Most of the gearboxes are made up of materials such as aluminum or brass iron. Plastics and nylon make the spur gearbox.
An industrial gearbox comes in the form of a worm gearbox; it’s the most common type used for heavy functions. These gearboxes are used for 90 degrees transmission with elevators and conveyor belts. This device makes consumers determine the rotation speed and the transfer of higher torque. Don’t forget to maintain an industrial gearbox for its better efficiency and 100% accuracy. It would be great if we get an industrial gearbox with advanced features at a low price, so companies are looking forward to it.